Repurposing and Conserving CO2 During Kegging

With the current recommendations and restrictions on leaving the house, I’m trying to conserve basic brewing necessities as much as possible. This includes propane and CO2–neither of which can be ordered online (and really don’t count as necessities in the same way that groceries do, so it’s hard to justify many extra trips out to get more).

Keg purging is one brewing task that’s non-essential but nice, in terms of long-term beer quality. By keg purging, I mean replacing the ambient atmosphere in a keg (the stuff we breathe) with CO2 from a tank, to greatly reduce oxygen concentrations and postpone noticeable oxidation in the beer. My usual procedure prior to kegging is to fill a keg with StarSan, and push it out using CO2 from my CO2 tank. This doesn’t use a ton of CO2, but it still does use some up that could go to other purposes.

The easiest CO2-conserving scenario is to go without a keg purge, which is my normal procedure anyhow for many “non-delicate” beers (e.g., porters and stouts). However, I’ve noted that lighter lagers, pilsners, and blonde ales do show noticeable oxidation effects within a month or two without a keg purge. In the “good old days” of sharing growlers and homebrew happy hours and such, I could finish a keg in 4 weeks or so. Now, I expect many kegs will stay on service longer, and so I want to extend the quality as much as I can. Keg purging is nice, if possible!

One option I’ve considered is to use sugar-based carbonation (wort-driven krausening or corn sugar), which should both eat up any latent oxygen and carbonate simultaneously. I’ll likely try that for some future beers (especially more robust, darker styles), but I worry about oxidation risk from adding the sugar and also leaving the beer at slightly higher temperatures to allow the yeast to carbonate more quickly. It’s not an ideal option for light lagers.

So, how might I purge kegs to avoid oxidation and simultaneously conserve precious CO2 from my tanks? Reuse CO2 from empty kegs!

When a keg in the keezer is drained of beer, it’s full of CO2 at serving pressure. Normally, I just bleed this off before cleaning the keg. Why not repurpose the gas?

So, I hooked up a jumper between the gas ports of the empty keg and a StarSan-filled keg (the latter being the one I’ll fill with fresh, uncarbonated beer). Before doing this, I let the empty keg warm up, to give a bit more gas volume (yay, physics). I put a picnic tap on the StarSan-filled keg, hooked up the gas, and let the empty keg push out the StarSan.

It worked like a charm! The transfer took around 10 minutes, but the whole keg got drained, with a bit of residual CO2 left over. No CO2 went to waste, and I ended up with a purged keg ready to fill with pilsner!

The keg setup for CO2 purge. The keg at lower right is empty and just moved out of the keezer. The keg at upper left is empty and filled with StarSan. The red line is pushing CO2, and the clearish-white line is moving the StarSan into a sanitation tub (for use sanitizing equipment).
The colored lines and arrows here show the path of the gas and liquid. The yellow arrows indicate the flow of CO2, and the red arrows indicate flow of the StarSan.

Brew Year’s Resolutions 2020

I missed doing this last year, but might as well try again for 2020.

  • Patience.
    • I often bring my lagers on-line before they are as conditioned as well as they could be. That means that the keg is okay when I start, pretty good for the middle part, and might reach fantastic only during the last third. This is often a planning issue, and sometimes a space issue. For 2020, I will try to better plan my brew cycles so that I can hold off on tapping lager kegs until they are better conditioned. A month (minimum) of lagering would be great…and if I can get to 6 or 8 weeks, even better!
  • Practice.
    • I want to rebrew a few recipes, such as my Raspberry Belgian and my Alta California Lager. I never did my oatmeal stout last year, and will try that, too.
    • 2020 will be a year to explore the world of North American “noble hops”, for purposes of pilsners and such: Crystal, Liberty, Mt. Hood, Sterling, Vanguard, and U.S. versions of Hallertau and Tettnang. In the last week of 2019, I made a German-style pils with Crystal and a red rye lager with Mt. Hood, so I’ve got a head start!
  • Prose.
    • I want to do something, either large or small, for beer communication this year. Maybe pitch a new article. Maybe just submit a small note. 2019 was fairly dormant on this front, so I want to do better in 2020. I enjoy talking and writing about beer, and would like to do more.
  • Prost!
    • I want to keep brewing fun! This means sharing more beer with friends (both at my home and by sending growlers out into the world), taking some quiet moments to truly savor a beer, and experimenting with new recipes and new-to-me styles. Small-batch (3 gallon) brews have been a good strategy in the past, and I might keep that up as a way to continue experimentation on styles and recipes of uncertain drinkability. No resolution should get in the way of my enjoyment of beer, and I’m usually pretty good at holding to this. On to 2020!

Homebrew Highlights of the 2010’s

As we turn over not just one but two digits in the calendar year, from 2019 to 2020, it makes me reflect on how I’ve grown as a brewer. So, what happened in the ten years of 2010 through 2019?

Beer bottles
An early batch, all bottled up and ready to condition in my closet.
  • Process
    • At the start of 2010, I was doing extract-only, partial volume boils in a 5 gallon pot on my stove. I had no fermentation temperature control, so was limited to brewing during the cooler months of the year, and bottled exclusively. Some of this was due to space (I was living in a one-bedroom apartment), some of it was money (I hadn’t yet bought the full assortment of equipment), and some of it was skill–I hadn’t yet practiced that much!
    • As we close out 2019, I’m doing all-grain, batch-sparge, full volume brew days. I’m using two temperature-controlled fermentation chambers, and then kegging my beers to serve via a three-faucet keezer. 2014 was the biggest year for this, as we moved into a new place that had much more space to set up a brewery.
  • Ingredients
    • In 2010, I was brewing with a limited supply of ingredients from a very small brew shop supplemented by mail order. The world of ingredients was quite a bit narrower then, and things like Citra and Mosaic and craft malting weren’t even in my vocabulary. Because I was only brewing with extract, I was heavily reliant upon a narrow selection of extract products.
    • In 2019, the world of ingredients is scarcely recognizable. Some of this is due to my process changes, as I get to know new malts. Much of this is due to a new array of suppliers and products. We have a truly excellent, well-stocked local homebrew shop very close by (Pacific Brewing Supplies of San Dimas), so I can easily get 95% of what I might ever need via them. There are so many new hops and yeasts and yeast suppliers and malting companies that I can’t even pretend to keep up. It’s awesome!
Wild hops — part of an experimental saison I brewed a few times.
  • Style
    • In 2010, I was brewing a variety of fairly “traditional” ales–brown ales, pale ales, wheat beers, etc. I was severely limited by space and temperature control!
    • In 2019, I’ve tried brewing everything from kettle sours to obscure European wheat ales to light lagers. The world feels wide open, and I’ve embraced lagers in a way I never imagined possible.
  • Community
    • In 2010, I was brewing totally solo, perhaps having friends over from time to time. I didn’t have much to challenge me (beyond myself), and it was hard to get honest feedback from trained palates.
    • In 2019, I am active in a local homebrew club, and know a fair number of brewers outside that circle. This has added considerably to my enjoyment of the hobby, helped me meet new people, and has also opened up new ways to challenge myself and get helpful feedback. I love club contests that push me to try new styles, and I like getting comments from a friendly yet critical crew of tasters. In the bigger sense of community, I’ve had opportunities to contribute to Zymurgy magazine and present at HomebrewCon. I never would have imagined this being a possibility back in 2010!
  • Commercial
    • In 2010, homebrew comprised only a small percentage of my beer consumption. I made four or five batches annually, and as a result had to make up the rest with commercial purchases. The commercial landscape for local craft beers was quite narrow at the time–we only had two or three breweries within a reasonable drive, and the reasonable drive didn’t exactly encourage sampling much (unless I had a driver!).
    • In 2019, there are so many local breweries that I can’t possibly sample them all. Access to Lyft helps a lot, but between money (it’s expensive to go to breweries constantly), liver (I drink less than I used to, and breweries just ain’t doing much less than 5% abv), and time (we’ve got two kids now), I don’t get out as much as I might. I would say 95% of my beer consumption now is my own homebrew. I brew enough that I can usually keep plenty on tap, and I can also brew lower alcohol beers and styles that don’t get as much attention in local craft breweries. It’s virtually impossible to find a quality German-style lager locally (and imports are incredibly hit or miss), so I gotta make ’em myself!
Getting ready for my presentation at the 2017 HomebrewCon
  • Recipe Highlights
    • If I had to pick one recipe to represent each year, what would it be?
      • 2010
        • Premium Oatmeal Stout — the brew session was a bit of a scramble, but it was (in my recollection) a pretty nice beer.
      • 2011
        • Vanilla Voay Porter — another one of my early dark beers. These styles tended to be more enjoyable, because they tended to cover up the sins of the learning process more than a lighter beer could.
      • 2012
      • 2013
        • Citation Porter — I didn’t brew much this year (new kid and all), so Citation Porter gets mentioned more by default than anything.
      • 2014
      • 2015
        • Pannotia White IPA — you just don’t see this style on the market, which is unfortunate. I find it far more interesting and drinkable than your average haze-bomb. It’s got plenty of fruit and citrus character, but also still tastes like a beer.
      • 2016
      • 2017
        • Raspberry Belgian — a sour beer, and one that is really hard to keep on hand because it goes so quickly. I need to play with this recipe more in the future…
      • 2018
        • Jamaica Wit — another Belgian, bringing together a Californian twist with hibiscus flowers.
      • 2019
Cheers to the 2010s, and on to the 2020s!

2019’s Homebrew Highlights

2019 marked my eleventh year brewing out in California, and I feel like I’m squarely in the comfort zone of homebrewing. Yet, I didn’t let myself get too comfortable, either. This was a year to push myself with more lager recipes and some new styles. I’ve improved my packaging of oxygen-sensitive beers, and overall this has paid off handsomely. Let’s take a look at some of the highlights!

  • Favorite Batch
    • This was a great year, with several batches I really loved. Favorite batch for 2019 is a hard choice, but I think I’ll give a slight edge to the Alta California Lager. It was a virtually perfect beer, and I hope I’ll be able to get something close to it again in a future incarnation!
  • Least Favorite Batch
    • I didn’t have any complete disasters this year, so this is another hard choice. My recent brown ale was a bit of a disappointment, so that’s probably what I would nominate. I also haven’t gotten quite to the perfect Bohemian pilsner. Something to shoot for next year!
  • Experimental Recipe with Most Potential
    • I made a Breslau-style pale schöps, and it was just plain fun. I loved the challenge of creating a recipe for a style taste-unseen, and the result was really nice. It was a treat!
  • Most Fun New Style/Recipe to Try
    • Stygimoloch Bock turned out great in its inaugural run, and with a little more tweaking it’s going to be pretty darned amazing. I had fun working with the artist on the commemorative design, and had just as much fun enjoying the beer with friends.
  • Best Technique Added to Repertoire
    • I’ve perfected a partially closed transfer, to reduce oxygen exposure for sensitive beers like dry hopped IPAs and light lagers. Just like a totally closed technique, I purge the keg with CO2 by filling it with StarSan solution and pushing out the liquid. Rather than pushing the beer in with CO2 also, I just siphon in via the out port. As long as I don’t disturb the surface of the fermenter’s beer too much, I figure that oxygen introduction is quite minimal. I feel this is a touch safer than even minimal pressure added to a glass carboy, and the process also involves less equipment.
  • Best Ingredient Added to Repertoire
    • Comet hops! I liked how my Comet Pale Ale turned out, and will be looking to try this again for future IPAs and pale ales.
  • Favorite Book(s)
    • I read the somewhat old Bavarian Helles volume by Hornbusch (from Brewers Publications), and rather enjoyed it. I picked up a few from this style-centered series when they were on sale, and have been working my way through them. The oldest date back to the early 1990s, when brewing and homebrewing were completely different worlds. Some of the recipes have value, and some I take with a bit of skepticism. Even so, the histories and background are super interesting, with more detail than the typical brewing article. The books are also a nice length to finish in one or two sittings, which is a rare sweet spot for the beer writing market.
    • On the cultural side, I think This Ain’t the Beer That You’re Used To: A Beginners Guide To Good Beer, by Dom “Doochie” Cook, stands out among books I read. It’s highly readable, and brings a fresh voice to the beer writing world. Check it out!
  • Other Milestones
    • This is the year that I finally figured out lagers. Around a quarter of the beers of 2019 were lagers, including everything from Munich dunkels to German pils to Mexican-style lager to bocks. I had more hits than misses, and can foresee even more lagers next year!
  • Overall Stats
    • I brewed around 25 batches this year; not as much as some years, but certainly not too shabby. There were times where I ran a little short on homebrew (mainly when I had extensive stretches of no-brewing due to work/family schedules), so next year I’ll try to plan things out a bit more.
Corn grits, ready to go into the Alta California Lager

Speaking at Nerd Nite Los Angeles, Thursday!

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I’ll be talking about “The Dinosaur in My Beer” for Nerd Nite Los Angeles this Thursday! The event is hosted at Busby’s East, 5364 Wilshire Ave., from 7 pm to 10 pm, with the action starting at 7:45 pm. Two other speakers are on the docket for that evening–should be a fun time! Each TED-style talk is slotted for around 20 minutes each. Tickets are $10 each, and they can be ordered here.